Compact DLC Coating Equipment for Small-Batch Production - China Suppliers & Factory for Wear-Resistant Coatings
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Model No.
DLC800
Coating Technology
MS + PECVD
Deposition Temp.
<200°C
Processing Time
6–8 h
| Model No. | DLC800 |
| Coating Technology | MS + PECVD |
| Etching | SET |
| Dimension | L4850 × W1600 × H2400 mm |
| Chamber volume | 0.8 m³ |
| Effective Coating Area | Φ650 × 400 mm |
| Coating Deposition Temperature | <200°C |
| Capacity | Made-to-order |
| Max Loading Weight | 500 kg |
| Spindle Diameter | Φ170 mm |
| Processing Time | 6–8 h |
Q: What coating technology is used in the DLC800 system?
The DLC800 system utilizes a combination of MS (Magnetron Sputtering) and PECVD (Plasma Enhanced Chemical Vapor Deposition) technologies to deliver high-quality, durable coatings.
Q: What is the maximum processing temperature for this machine?
The coating deposition temperature for the DLC800 is kept below 200°C, making it ideal for substrates that require low-temperature processing to maintain their structural integrity.
Q: What are the physical dimensions and chamber volume of the DLC800?
The overall dimensions of the machine are L4850 × W1600 × H2400 mm, and it features a spacious chamber volume of 0.8 m³ with an effective coating area of Φ650 × 400 mm.
Q: How much weight can the DLC800 system accommodate?
The system supports a maximum loading weight capacity of up to 500 kg, allowing for high-volume or heavy-duty industrial coating applications.
Q: What is the typical processing time per batch?
The standard processing time for a complete coating cycle with the DLC800 model ranges between 6 to 8 hours, depending on the specific coating requirements.
Q: Is the production capacity of the DLC800 customizable?
Yes, the system capacity is made-to-order, allowing configuration modifications to align perfectly with your specific production scale and requirements.