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    Customized PVD Coating Machine

    China WO1500 Customized PVD Coating Machine for Circular Saw Blades - Reliable Suppliers & Factory Solutions

    Introducing the WO1500 PVD Coating Machine from HuaSheng, a leading factory in China specializing in advanced coating solutions for circular saw blades. This state-of-the-art machine is designed to cater to both conventional and non-standard circular saw blades, featuring a unique clamping system and equipment structure that accommodates large-sized workpieces with ease, The WO1500 delivers exceptional flexibility during loading, ensuring that your circular saw blades receive a high-quality, long-lasting coating that enhances cutting efficiency. It is ideal for use with a variety of materials, including carbon steel, alloy steel, stainless steel, and cast iron, making it an essential tool for those working with both common and challenging materials, As a fully automated piece of equipment, the WO1500 is user-friendly and requires minimal maintenance, allowing you to focus on your production goals. Choose HuaSheng, a trusted supplier in China's manufacturing industry, and elevate your cutting performance with our innovative PVD coating technology
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Properties WO1500
      Coating technology
      Arc ion plating
      Etching
      WET lateral hot wire etching
      Arc sources
      12
      Equipment size（mm）
      Length 4500*Width 2300*Height 2700
      Volume（m³）
      1.9
      Effective coating area（mm）
      Ф800*900
      Maximum working temperature（℃）
      400
      Power（kW）
      150
      Capacity (number of trees)
      Three trees or four trees
      Saw blades load（Spacing of 15mm）
      3 trees ：100pcs（D285）、50 pcs（D460）
      4 trees ：200 pcs（D315）
      Maximum loading weight（KG）
      1000
      Spindle diameter（mm）
      Ф285、Ф315、Ф460
      Process time（h）
      AlTiCrXN：8~9
      Frequently Asked Questions
      Q: What coating technology and etching method does the WO1500 utilize?
      The WO1500 system uses advanced Arc ion plating technology combined with WET lateral hot wire etching to ensure high-quality and precise coating applications.
      Q: What is the capacity and saw blade load capacity of the WO1500?
      The equipment supports a spindle capacity of either three or four trees. With a 15mm spacing, it can load 100 pcs (D285) and 50 pcs (D460) for a 3-tree setup, or 200 pcs (D315) for a 4-tree setup.
      Q: What are the physical dimensions and effective coating area of the machine?
      The physical dimensions of the WO1500 are Length 4500mm * Width 2300mm * Height 2700mm, offering an effective coating area of Ф800*900 mm and a volume of 1.9 m³.
      Q: What is the maximum working temperature and power consumption?
      The WO1500 operates at a maximum working temperature of 400℃ and has a power rating of 150 kW.
      Q: How long does the AlTiCrXN coating process take?
      The standard process time for AlTiCrXN coating on the WO1500 ranges between 8 to 9 hours.

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