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    Industrial Coating Machine
    Industrial Powder Coating Machine

    China TLC Series Anode Layer Ion Source Coating Machine - Top Suppliers & Factory for High-Performance Thin Film Deposition

    Introducing the TLC series anode layer ion source coating equipment, a cutting-edge solution that combines advanced Magnetron Sputtering (MS) technology with an innovative anode layer ion source. Manufactured in China, this equipment is engineered for high-performance thin film deposition, offering superior results in various industrial applications, The anode layer ion source, recognized for its cold cathode gas ion generation, features a simplified design that delivers a robust ion beam current and exceptional stability. This technology is widely embraced by manufacturers and suppliers for applications such as ion beam assisted deposition, surface cleaning, and film densification, Key benefits of the TLC series include enhanced coating adhesion, uniformity, and density, achieved through precise control of ion energy during the deposition process. A standout application for this equipment is the deposition of Diamond-Like Carbon (DLC) coatings, which exhibit low internal stress, remarkable hardness, exceptional wear resistance, and minimal friction. These advantageous properties make DLC coatings highly sought after for automotive parts, precision tools, medical devices, and aerospace components, The TLC series also supports a diverse range of materials, offering flexible solutions tailored to meet the needs of different industries. With its efficient process control and commitment to environmental sustainability, the TLC series from our factory provides a reliable, cost-effective platform for advancing surface engineering. Choose us as your trusted supplier for state-of-the-art coating technology in China
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Type Cr/WCC/DLC
      Max Temperature 350℃
      Max Loading Weight 500 KG
      System Specifications (TLC800)
      Coating technology Magnetron sputtering & Anode layer ion source
      Coating Type Cr/WCC/DLC
      Etching WET Lateral Hot Filament Etching
      MS Cathodes (number) 2
      Anode layer ion source (number) 2
      Equipment size(mm) Length*Width*Height: 3000*2200*2600
      Volume（m³） 0.7
      Effective coating area（mm） Ф650*400
      Maximum working temperature（℃） 350℃
      Power（kW） 100
      Capacity (number of trees) ade-to-order
      Maximum loading weight（KG） 500
      Spindle diameter（mm） max Ф250
      Process time（h） DLC：15~20
      TLC (3)
      Frequently Asked Questions
      What coating technologies are integrated into the TLC800 system?
      The TLC800 system utilizes a combination of Magnetron Sputtering (MS) and Anode Layer Ion Source technologies to achieve high-density, uniform, and high-performance coatings.
      What types of coatings can the TLC800 apply?
      The system is specifically designed for depositing Chromium (Cr), Tungsten Carbide Carbon (WCC), and Diamond-Like Carbon (DLC) coatings.
      What is the typical process time for a DLC coating run?
      The standard process duration for DLC (Diamond-Like Carbon) coating deposition on the TLC800 ranges from 15 to 20 hours, depending on the required thickness and specifications.
      What are the maximum loading and temperature capacities of this machine?
      The TLC800 supports a maximum loading weight of 500 KG and can operate at maximum working temperatures reaching up to 350℃.
      What etching method does the system use for surface preparation?
      The equipment uses WET Lateral Hot Filament Etching to ensure thorough substrate surface cleaning and optimal coating adhesion.

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