• icon_youtube
  • Linkedin
  • Leave Your Message

    China TC800-Ta-C Coating Machine - High-Performance Coating Solutions from Leading Suppliers and Factory

    Introducing the TC800, a cutting-edge composite coating machine developed by leading manufacturers in China. This innovative system combines the benefits of ion source technology, magnetron sputtering (MS), and multi-arc ion plating (MAIP) into one efficient solution for depositing super-hard ta-C (tetrahedral amorphous carbon) coatings. As a state-of-the-art factory offering, the TC800 ensures rapid coating deposition without compromising on film quality, achieving high hardness, low friction, and minimal internal stress, The integrated ion source significantly enhances surface cleaning and film adhesion, while magnetron sputtering guarantees a uniform and dense microstructure. Additionally, the multi-arc ion plating feature provides impressive deposition rates and exceptional bonding strength. As a result, the TC800 is perfect for delivering high-performance coatings suitable for precision tools, automotive components, aerospace parts, and wear-resistant elements. Choose TC800 from trusted suppliers in China for your coating needs and experience unparalleled quality and efficiency

      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB:42CrMo

      ASME:4140

      JIS:SCM440

      Cutting data:Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling:External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result:

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Advanced Coating Tech

      Equipped with DCMS/Arc coating technology and an ion source with two filaments for superior etching performance.

      High Batch Capacity

      Processes up to 1,600 tools (D4*50L) per batch with 10 trees capacity and a spindle diameter of Ф130mm.

      Rapid Cycle Time

      Achieves an efficient cycle time of only 3 hours per batch, enabling up to 7 production batches per day.

      Properties TC800 Specification details
      Coating technology DCMS/Arc
      Etching Ion source with two filaments
      Equipment size(mm) Length 4100 * Width 1850 * Height 2500
      Volume(m³) 1
      Effective coating area (mm) Ф650 * 420mm
      Arc sources 3
      Capacity (number of trees) 10
      MS 1
      Tools/batch(D4*50L) 1600
      Spindle diameter(mm) Ф130
      Time/batch 3h (7 batches/day)
      Frequently Asked Questions
      What coating technology does the TC800 system use?

      The TC800 system integrates advanced DCMS (Direct Current Magnetron Sputtering) and Arc technology, combined with an ion source featuring two filaments for highly efficient etching processes.

      What is the production capacity of the TC800 per batch?

      The system can accommodate up to 1,600 tools (sized D4*50L) per batch. It features a capacity of 10 trees and a spindle diameter of Ф130mm.

      How long does a standard coating cycle take?

      A single processing batch takes approximately 3 hours. Due to this fast turnaround, the equipment can run up to 7 batches per day, maximizing your daily output.

      What are the physical dimensions and space requirements for the TC800?

      The equipment has physical dimensions of Length 4100mm * Width 1850mm * Height 2500mm, with a total volume of 1 m³. The effective coating area is Ф650 * 420mm.

      How many arc and magnetron sputtering (MS) sources are configured in this model?

      The TC800 system is configured with 3 arc sources and 1 MS (Magnetron Sputtering) system to ensure uniform, high-quality, and high-performance coatings.

      sendinquiry