China Suppliers Factory WO1500 Customized PVD Coating Machine for High-Quality Circular Saw Blades
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Coating Technology
Arc Ion Plating
Max Temperature
400 ℃
Power Rating
150 kW
Max Load
1000 KG
| Properties | WO1500 Specification |
|---|---|
| Coating technology | Arc ion plating |
| Etching | WET lateral hot wire etching |
| Arc sources | 12 |
| Equipment size (mm) | Length 4500 * Width 2300 * Height 2700 |
| Volume (m³) | 1.9 |
| Effective coating area (mm) | Ф800 * 900 |
| Maximum working temperature (℃) | 400 |
| Power (kW) | 150 |
| Capacity (number of trees) | Three trees or four trees |
| Saw blades load (Spacing of 15mm) |
3 trees: 100 pcs (D285), 50 pcs (D460) 4 trees: 200 pcs (D315) |
| Maximum loading weight (KG) | 1000 |
| Spindle diameter (mm) | Ф285, Ф315, Ф460 |
| Process time (h) | AlTiCrXN: 8 ~ 9 |
Q: What coating technology and etching process does the WO1500 utilize?
The WO1500 system utilizes advanced Arc Ion Plating coating technology combined with WET lateral hot wire etching to ensure precise and high-adhesion surface treatment.
Q: What is the load capacity and maximum weight limit of the WO1500?
The WO1500 supports a maximum loading weight of 1000 KG. It has a flexible configuration capacity supporting either three or four trees.
Q: How many saw blades can be processed per batch in the WO1500?
With a 15mm spacing, the capacity is: for 3 trees, 100 pcs (D285) or 50 pcs (D460); for 4 trees, 200 pcs (D315).
Q: What are the physical dimensions and effective coating area of the machine?
The equipment size is Length 4500mm * Width 2300mm * Height 2700mm with a chamber volume of 1.9 m³. The effective coating area is Ф800 * 900 mm.
Q: What is the typical processing time for AlTiCrXN coatings?
The typical process run-time for applying AlTiCrXN coatings with the WO1500 ranges between 8 to 9 hours.
Q: What are the power requirements and maximum working temperature?
The WO1500 operates at a maximum working temperature of 400 ℃ and requires a power capacity of 150 kW.