China Suppliers Factory WO1500 Customized PVD Coating Machine for Circular Saw Blades with High Durability and Efficiency
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Coating Technology
Arc ion plating with WET lateral hot wire etching.
Capacity & Load
Up to 1000 KG max loading weight capacity.
Working Temp
Reaches up to 400℃ maximum working temperature.
| Properties | WO1500 Specifications |
|---|---|
| Coating technology | Arc ion plating |
| Etching | WET lateral hot wire etching |
| Arc sources | 12 |
| Equipment size (mm) | Length 4500 * Width 2300 * Height 2700 |
| Volume (m³) | 1.9 |
| Effective coating area (mm) | Ф800 * 900 |
| Maximum working temperature (℃) | 400 |
| Power (kW) | 150 |
| Capacity (number of trees) | Three trees or four trees |
| Saw blades load (Spacing of 15mm) |
3 trees: 100 pcs (D285), 50 pcs (D460) 4 trees: 200 pcs (D315) |
| Maximum loading weight (KG) | 1000 |
| Spindle diameter (mm) | Ф285, Ф315, Ф460 |
| Process time (h) | AlTiCrXN: 8 ~ 9 |
Q: What coating technology and etching method does the WO1500 use?
The WO1500 utilizes advanced Arc ion plating coating technology combined with WET lateral hot wire etching to achieve high-quality surface treatments.
Q: What is the physical size and effective coating volume of the system?
The outer dimensions of the WO1500 are Length 4500mm * Width 2300mm * Height 2700mm, offering a chamber volume of 1.9 m³ and an effective coating area of Ф800 * 900 mm.
Q: What are the power requirements and maximum operating temperatures?
The equipment operates with a total power of 150 kW and can reach a maximum working temperature of 400℃, making it suitable for demanding thermal processes.
Q: How many saw blades can the WO1500 load at one time?
With a spacing of 15mm, the capacity depends on the tree configuration: a 3-tree setup holds 100 pcs (D285) or 50 pcs (D460), while a 4-tree setup holds 200 pcs (D315).
Q: What is the maximum load weight and compatible spindle sizes?
The system supports a maximum loading weight of 1000 KG and is compatible with spindle diameters of Ф285, Ф315, and Ф460.
Q: How long does the AlTiCrXN coating process take?
The typical process time for applying an AlTiCrXN coating run with the WO1500 ranges from 8 to 9 hours.