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    Customized PVD Coating Machine

    China Suppliers Factory WO1500 Customized PVD Coating Machine for Circular Saw Blades

    Introducing the HuaSheng WO1500 PVD Coating Machine, a cutting-edge solution designed for circular saw blades. As a leading supplier and manufacturer in China, we specialize in creating customized coating solutions tailored for both conventional and non-standard circular saw blades. Our innovative clamping and equipment structure design accommodates large-sized workpieces with flexible loading capabilities. This ensures that circular saw blades achieve a high-quality, long-lasting, and durable coating, significantly enhancing cutting efficiency. The WO1500 is ideal for a variety of materials, including common steel and challenging-to-cut materials like carbon steel, alloy steel, stainless steel, and cast iron. Fully automated for ease of use, this machine simplifies operation and maintenance, making it an essential addition to any factory setup. Choose HuaSheng for your PVD coating needs and experience the best in quality and performance
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Properties WO1500
      Coating technology
      Arc ion plating
      Etching
      WET lateral hot wire etching
      Arc sources
      12
      Equipment size（mm）
      Length 4500 * Width 2300 * Height 2700
      Volume（m³）
      1.9
      Effective coating area（mm）
      Ф800 * 900
      Maximum working temperature（℃）
      400
      Power（kW）
      150
      Capacity (number of trees)
      Three trees or four trees
      Saw blades load（Spacing of 15mm）
      3 trees : 100pcs（D285）、50 pcs（D460）
      4 trees : 200 pcs（D315）
      Maximum loading weight（KG）
      1000
      Spindle diameter（mm）
      Ф285、Ф315、Ф460
      Process time（h）
      AlTiCrXN：8~9
      Frequently Asked Questions (FAQ)
      Q: What coating technology does the WO1500 system utilize?
      The WO1500 system utilizes Arc ion plating technology combined with WET lateral hot wire etching to achieve high-quality surface treatments.
      Q: What is the physical size and volume of the WO1500 equipment?
      The equipment dimensions are Length 4500mm * Width 2300mm * Height 2700mm, with an operational volume of 1.9 m³.
      Q: What is the maximum capacity for saw blades in the WO1500?
      With a 15mm spacing, the system can load either 100 pcs (D285) & 50 pcs (D460) using a 3-tree configuration, or 200 pcs (D315) using a 4-tree configuration.
      Q: What is the maximum working temperature and weight limit of the system?
      The WO1500 can operate at a maximum working temperature of 400℃ and supports a maximum loading weight of 1000 KG.
      Q: How long does the typical AlTiCrXN process take?
      The process time for AlTiCrXN coating with the WO1500 system typically ranges between 8 to 9 hours.

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