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    Customized PVD Coating Machine

    China Suppliers Factory WO1500 Customized PVD Coating Machine for Circular Saw Blades - High Quality & Durability

    Introducing the WO1500 PVD Coating Machine by HuaSheng, a leading manufacturer and supplier in China, designed specifically for coating circular saw blades. Our factory specializes in developing customized coating solutions tailored to both standard and non-standard circular saw blades. The WO1500 features a unique clamping and equipment structure, making it ideal for handling conventional and large-size workpieces with flexibility in loading. This advanced machine ensures circular saw blades receive a high-quality, durable coating that enhances cutting efficiency across a variety of materials, including carbon steel, alloy steel, stainless steel, and cast iron. Enjoy the benefits of fully automated operation, coupled with ease of use and maintenance, making it the perfect choice for professionals seeking reliable performance from trusted suppliers in the industry
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Coating Technology
      Arc Ion Plating
      Max Temperature
      400 ℃
      Max Loading Weight
      1000 KG
      Power Capacity
      150 kW
      Properties WO1500 Specification
      Coating technology Arc ion plating
      Etching WET lateral hot wire etching
      Arc sources 12
      Equipment size (mm) Length 4500 * Width 2300 * Height 2700
      Volume (m³) 1.9
      Effective coating area (mm) Ф800 * 900
      Maximum working temperature (℃) 400
      Power (kW) 150
      Capacity (number of trees) Three trees or four trees
      Saw blades load (Spacing of 15mm) 3 trees: 100pcs (D285), 50 pcs (D460)
      4 trees: 200 pcs (D315)
      Maximum loading weight (KG) 1000
      Spindle diameter (mm) Ф285, Ф315, Ф460
      Process time (h) AlTiCrXN: 8 ~ 9
      Frequently Asked Questions (FAQ)
      What coating technology and etching process does the WO1500 use?
      The WO1500 system utilizes advanced Arc ion plating coating technology combined with WET lateral hot wire etching to ensure precise and high-quality coatings.
      What is the physical size and volume capacity of the WO1500?
      The overall dimensions of the equipment are Length 4500mm * Width 2300mm * Height 2700mm, offering an internal chamber volume of 1.9 m³ and an effective coating area of Ф800 * 900 mm.
      What are the maximum working temperature and power requirements?
      The WO1500 operates at a maximum working temperature of 400 ℃ and requires a power capacity of 150 kW for optimal operation.
      How many saw blades can the WO1500 load at one time?
      With a 15mm spacing, the capacity is 100 pcs (D285) or 50 pcs (D460) for a 3-tree setup, and up to 200 pcs (D315) for a 4-tree configuration.
      What is the maximum loading weight and spindle compatibility?
      The system supports a maximum loading weight of 1000 KG and is compatible with spindle diameters of Ф285, Ф315, and Ф460.
      What is the standard processing time for AlTiCrXN coatings?
      The average processing time required for applying AlTiCrXN coatings on the WO1500 ranges from 8 to 9 hours.

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