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    China Suppliers DLC1500 Coating Equipment - High Capacity DLC Coatings for Industrial Factory Production

    The DLC1500 is a state-of-the-art DLC coating machine designed for high-capacity industrial mass production. This advanced system integrates magnetron sputtering and PECVD technology to deliver low-friction, wear-resistant DLC coatings, ensuring superior surface quality and stable adhesion. With an impressive chamber volume of 2 m³, the DLC1500 offers a larger effective coating area and can support a substantial loading capacity of 1000 kg. This makes it an ideal choice for China-based manufacturers and suppliers seeking efficient and reliable batch coating performance. Enhance your production capabilities with the DLC1500 from our trusted factory, specifically designed to meet the demands of high-output applications.
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Technology

      MS + PECVD

      Max Loading

      1000 kg

      Deposition Temp.

      <200°C

      Cycle Time

      6–8 h

      Technical Specifications

      Model No. DLC1500
      Coating Technology MS + PECVD
      Etching SET
      Dimension L4900 × W2000 × H2750
      Chamber Volume 2 m³
      Effective Coating Area Φ940 × 1000 mm
      Coating Deposition Temperature <200°C
      Capacity Made-to-order
      Max Loading Weight 1000 kg
      Spindle Diameter Max. Φ350 mm
      Processing Time 6–8 h

      Frequently Asked Questions

      What coating technology is integrated into the DLC1500 system?
      The DLC1500 utilizes advanced MS (Magnetron Sputtering) combined with PECVD (Plasma-Enhanced Chemical Vapor Deposition) technology, complemented by SET etching for superior film adhesion and high-performance diamond-like carbon coating.
      What are the load capacity and effective coating dimensions?
      The equipment features a maximum loading capacity of 1000 kg, an effective coating working zone of Φ940 × 1000 mm, and accommodates a maximum spindle diameter of Φ350 mm.
      Why is the deposition temperature below 200°C beneficial?
      Operating at low deposition temperatures (<200°C) allows the coating of temperature-sensitive materials, precision components, and heat-treated steels without annealing or compromising the substrate's structural integrity.
      What is the standard processing time for a coating batch?
      A standard production cycle takes approximately 6 to 8 hours, depending on the coating thickness requirements and specific process parameters.
      Can the production capacity and chamber configuration be customized?
      Yes, the DLC1500 system capacity is made-to-order, allowing flexible customization of fixtures, holders, and chamber configurations to match specific production requirements.
      What are the overall dimensions and chamber volume of DLC1500?
      The system has an overall footprint dimension of L4900 × W2000 × H2750 mm with a spacious chamber volume of 2 m³.

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