China MD200 Arc Coating Equipment - Reliable Suppliers and Factory for High-Quality Ion Plating Solutions
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Specifications | Technical Data |
|---|---|
|
Model No.
|
MD200 |
| Coating Technology | Arc ion plating |
| Etching | WET lateral hot filament etching |
|
Dimension (mm)
|
L3400 × W2000 × H2500 |
| Chamber volume (m³) | 0.5 |
| Effective Coating Area (mm) | Φ310 × 400 |
|
Max Working Temp. (°C)
|
500 |
| Capacity (trees) | 3 |
| Insert Load (APMT1135) | 3600 pcs |
| Round tool Load (D4×50L) | 1000 pcs |
|
Max Load (KG)
|
200 |
| Spindle diameter (mm) | Φ130 |
| Process Time (h) | AlTiN 6–8 |
What coating technology does the MD200 model utilize?
The MD200 uses Arc ion plating technology coupled with WET lateral hot filament etching to ensure superior coating adhesion and surface preparation quality.
What is the load capacity of the MD200 coating system?
The system supports a maximum load of 200 KG. It can accommodate up to 3600 pieces of APMT1135 inserts or 1000 pieces of D4×50L round tools per batch.
What are the dimensions and effective coating area of the machine?
The physical dimensions of the MD200 are L3400 × W2000 × H2500 mm with a chamber volume of 0.5 m³. The effective coating area is Φ310 × 400 mm.
What is the maximum working temperature of the system?
The MD200 coating system can operate at a maximum working temperature of 500 °C.
How long does the AlTiN coating process take?
The typical process time for AlTiN coating on the MD200 system ranges between 6 to 8 hours.