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China MD200 Arc Coating Equipment – Compact Ion Plating System from Reliable Suppliers and Factory for Tool Coating

The MD200 is a state-of-the-art compact arc ion plating system specifically engineered for small-batch production and the coating of non-standard and resharpened tools. Manufactured by leading suppliers in China, this innovative system features 4 powerful arc sources and WET lateral hot filament etching technology, ensuring stable coating quality and flexible production capabilities. Ideal for factories seeking to enhance their in-house coating processes, the MD200 offers an efficient solution for high-performance tool coatings.

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Model No. MD200
    Coating Technology Arc ion plating
    Chamber Volume 0.5 m³
    Max Load 200 KG

    Technical Specifications

    Model No. MD200
    Coating Technology Arc ion plating
    Etching WET lateral hot filament etching
    Dimension (mm) L3400 × W2000 × H2500
    Chamber volume (m³) 0.5
    Effective Coating Area (mm) Φ310 × 400
    Max Working Temp. (°C) 500
    Capacity (trees) 3
    Insert Load (APMT1135) 3600 pcs
    Round tool Load (D4×50L) 1000 pcs
    Max Load (KG) 200
    Spindle diameter (mm) Φ130
    Process Time (h) AlTiN 6–8

    Frequently Asked Questions (FAQ)

    What coating technology and etching method does the MD200 utilize?
    The MD200 utilizes advanced Arc Ion Plating technology combined with WET lateral hot filament etching for superior surface preparation and film adhesion.
    What is the batch loading capacity of the MD200 system?
    The machine features a 3-tree capacity supporting up to 3,600 pieces of APMT1135 inserts or 1,000 pieces of D4×50L round tools, with a maximum payload weight of 200 kg.
    What are the chamber volume and effective coating dimensions?
    The MD200 is engineered with a chamber volume of 0.5 m³ and provides an effective coating area of Φ310 × 400 mm, with a spindle diameter of Φ130 mm.
    What is the maximum working temperature of the machine?
    The MD200 operates reliably up to a maximum working temperature of 500 °C.
    How long does a standard AlTiN coating cycle take?
    The standard process time for an AlTiN coating run typically ranges between 6 to 8 hours depending on coating thickness and substrate requirements.
    What are the overall dimensions required for machine installation?
    The physical equipment dimensions are L3400 mm × W2000 mm × H2500 mm.

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