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China HD800 Hybrid PVD Coating Equipment - High-Quality Coatings from Trusted Suppliers and Factory

Introducing the HD800, Huasheng’s cutting-edge hybrid PVD coating equipment tailored for tool manufacturers and industrial users in China seeking unparalleled coating quality and efficiency. This advanced system is designed to meet the demands of high batch capacity and adaptable process development, The HD800 leverages Huasheng’s innovative composite coating technology platform, incorporating arc ion plating, DC magnetron sputtering, and HiPIMS technology into a single comprehensive solution. It empowers manufacturers to produce dense coatings with exceptional adhesion, enhanced surface quality, and superior performance for challenging materials, including stainless steel, titanium alloy, hardened steel, and high-alloy steel, As a leading supplier in the industry, our factory ensures that the HD800 meets the highest standards of excellence, making it an essential investment for manufacturers aiming to elevate their operations in today’s competitive market

    Product Advantage

    High deposition rate

    The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

    High ionization rate

    Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

    efficient and convenient

    Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

    High impact resistance

    The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

    Product characteristics

    • Product characteristics
      Capability for fast delivery (Get the shortes production process)
    • Product characteristics
      Customized individually
    • Product characteristics
      High stability (More than 10 years ofproduction experience)
    MD Equipment-Arc PVD Coating

    Workpiece:

    42CrMo (38-42HRC)

    GB:42CrMo

    ASME:4140

    JIS:SCM440

    Cutting data:Blind Hole Drilling

    Cutting speed Vc = 70m/min

    Feeding Fn = 0.15mm/r

    Cooling:External cooling, Emulsion

    MD Equipment-Arc PVD Coating (3)

    Result:

    Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

    The coated tool from competitor BHE offers a cuttinglife of 49 meters。

    The cutting life has been improved by 28.6%

    MD Equipment-Arc PVD Coating (1)
    MD Equipment-Arc PVD Coating (10)

    Product Parameter

    Model No. HD800
    Coating Technology Brand-new hybrid composite coating technology
    Etching Lateral ion source / hot filament
    Multi-arc Sources 6
    Magnetron Cathodes 1
    Equipment Size L3750 × W2400 × H2500
    Chamber Volume 1 m³
    Effective Coating Area Φ650 × 400
    Maximum Working Temperature 600°C
    Loading Capacity 10
    Insert Load 12000 pcs
    Drill Load 3600 pcs
    Maximum Loading Weight 300 kg
    Shaft Diameter Φ130
    Process Time AlTiN: 6–8 h
    Frequently Asked Questions
    Q: What coating technology does the HD800 model utilize?
    The HD800 model uses a brand-new hybrid composite coating technology, combined with a lateral ion source / hot filament etching process.
    Q: What is the maximum working temperature of the HD800 coating system?
    The system can operate at a maximum working temperature of up to 600°C.
    Q: What are the loading capacities for inserts and drills?
    The HD800 has a loading capacity of 12,000 pieces for inserts and 3,600 pieces for drills, with a maximum loading weight limit of 300 kg.
    Q: What is the average process time for AlTiN coating on this machine?
    The standard process time for AlTiN coating ranges between 6 to 8 hours.
    Q: What are the chamber volume and effective coating area dimensions?
    The HD800 features a chamber volume of 1 m³ and an effective coating area of Φ650 × 400.

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