China HD500 Composite Ion Coating Equipment - Advanced Technology from Leading Suppliers and Factory
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
Coating Technology
Composite Coating
Max Loading Weight
300 KG
Max Temperature
700 ℃
Process Time (AlTiN)
6 ~ 8 h
| Name | Parameter |
|---|---|
| Coating technology | Brand-new composite coating technology |
| Etching | Lateral ion source (hot filament) |
| Multi-arc sources (number) | 6 |
| Magnetron cathodes (number) | 1 |
| Equipment size (mm) | length 3400 * width 1600 * height 2600 |
| Chamber volume (m³) | 0.7 |
| Effective coating area (mm) | Ф410 * 400 |
| Maximum working temperature (℃) | 700 |
| Loading capacity (number of trees) | 5 |
| Blade loading (APMT1135) | 6000 pcs |
| Rod blade loading capacity (D4*50L) | 1800 pcs |
| Maximum loading weight (KG) | 300 |
| Shaft diameter | Ф130 |
| Process time | AlTiN: 6 ~ 8h |
Frequently Asked Questions
What type of coating technology does this equipment use?
This equipment features a brand-new composite coating technology, utilizing 6 multi-arc sources and 1 magnetron cathode for high-performance coating applications.
What is the maximum loading capacity of the machine?
The machine supports a maximum loading weight of 300 KG. It has a loading capacity of 5 trees, allowing it to hold up to 6000 pieces of APMT1135 blades or 1800 pieces of D4*50L rod blades.
What are the dimensions and chamber volume of the equipment?
The outer dimensions of the equipment are length 3400mm * width 1600mm * height 2600mm, with a vacuum chamber volume of 0.7 m³ and an effective coating area of Ф410 * 400 mm.
What is the maximum working temperature of this system?
This system can operate at a maximum working temperature of up to 700 ℃, making it suitable for high-temperature coating processes.
How long is the process time for AlTiN coating?
The standard process time for an AlTiN coating run is between 6 to 8 hours, depending on the specific thickness and recipe requirements.