China DLC1500 DLC Coating Equipment Factory - High-Capacity Suppliers for Low-Friction Wear-Resistant Coatings
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Model No. | DLC1500 |
| Coating Technology | MS + PECVD |
| Etching | SET |
| Dimension | L4900 × W2000 × H2750 |
| Chamber volume | 2m³ |
| Effective Coating Area | Φ940 × 1000 mm |
| Coating Deposition Temperature | <200°C |
| Capacity | Made-to-order |
| Max Loading Weight | 100 kg |
| Spindle Diameter | Max. Φ350 mm |
| Processing Time | 6–8 h |
Frequently Asked Questions
What coating technology does the DLC1500 model utilize?
The DLC1500 model utilizes a combination of MS (Magnetron Sputtering) and PECVD (Plasma Enhanced Chemical Vapor Deposition) coating technologies.
What is the effective coating area and chamber volume of the system?
The DLC1500 features a chamber volume of 2m³ and provides an effective coating area of Φ940 × 1000 mm.
What is the deposition temperature during the coating process?
The coating deposition temperature is kept low, operating at less than 200°C (<200°C), which protects temperature-sensitive substrates.
What is the typical processing time and capacity?
The standard processing time ranges from 6 to 8 hours. The overall capacity of the system is custom made-to-order based on specific requirements.
What are the load weight and spindle diameter limits?
The system supports a maximum loading weight of 100 kg and accommodates a maximum spindle diameter of Φ350 mm.