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    China DLC1500 Coating Equipment: High-capacity DLC Coating Machine by Leading Suppliers and Factory for Mass Production

    The DLC1500 is an advanced large-capacity DLC coating machine, ideal for industrial mass production. Engineered with cutting-edge magnetron sputtering and PECVD technology, it delivers exceptional low-friction, wear-resistant DLC coatings, featuring a smooth surface finish and reliable adhesion. With a substantial chamber volume of 2 m³ and a loading capacity of 1000 kg, the DLC1500 is perfect for manufacturers seeking high output and consistent batch coating performance. As a leading factory in China, we are proud to supply this innovative solution to meet the demanding needs of modern industries. Choose DLC1500 for superior quality and efficiency in your production line
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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model No. DLC1500
      Coating Technology MS + PECVD
      Etching SET
      Dimension L4900 × W2000 × H2750
      Chamber volume 2m³
      Effective Coating Area Φ940 × 1000 mm
      Coating Deposition Temperature <200°C
      Capacity Made-to-order
      Max Loading Weight 100 kg
      Spindle Diameter Max. Φ350 mm
      Processing Time 6–8 h
      Frequently Asked Questions
      What coating technologies are integrated into the DLC1500 system?
      The DLC1500 system utilizes a combination of Magnetron Sputtering (MS) and Plasma Enhanced Chemical Vapor Deposition (PECVD) technologies. This hybrid configuration allows for precise control over the coating properties, delivering highly durable and uniform Diamond-Like Carbon (DLC) thin films.
      What is the maximum loading capacity and spindle size for this model?
      The DLC1500 is designed to handle a maximum loading weight of up to 100 kg. It accommodates a maximum spindle diameter of Φ350 mm, making it suitable for processing a wide variety of industrial tools and precision components.
      What is the typical processing time for a complete coating cycle?
      A standard processing cycle on the DLC1500 takes approximately 6 to 8 hours. This duration includes pre-treatment, etching (utilizing SET technology), coating deposition, and cooling phases to ensure optimal adhesion and film quality.
      Can the DLC1500 coat temperature-sensitive substrates?
      Yes. The coating deposition temperature is maintained below 200°C. This low-temperature process ensures that temperature-sensitive materials, such as specific steel alloys and polymers, can be coated without losing their core mechanical properties or suffering thermal distortion.
      How large is the chamber and what is the effective coating area?
      The system features a spacious vacuum chamber with a total volume of 2m³. Within this chamber, the effective coating area measures Φ940 × 1000 mm, allowing for efficient batch processing of multiple parts simultaneously.

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