China DLC Coating Machine Suppliers - Wear-Resistant Conductive Coating Factory with High Efficiency and Low Temperature
High deposition rate
The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.
High ionization rate
Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.
efficient and convenient
Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.
High impact resistance
The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.
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Capability for fast delivery (Get the shortes production process) -
Customized individually
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High stability (More than 10 years ofproduction experience)
Workpiece:
42CrMo (38-42HRC)
GB：42CrMo
ASME：4140
JIS：SCM440
Cutting data：Blind Hole Drilling
Cutting speed Vc = 70m/min
Feeding Fn = 0.15mm/r
Cooling：External cooling, Emulsion
Result：
Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters
The coated tool from competitor BHE offers a cuttinglife of 49 meters。
The cutting life has been improved by 28.6%
| Parameter Specification | Value Details |
|---|---|
| Model | DLC800PRO |
| Coating Technology | magnetron sputtering+PECVD |
| Coating Type | Cr/WC/a-C:H |
| Etching | SET |
| Cathodes (number) | 4 |
| Equipment Size | Length 4100 * Width 1200 * Height 2500 |
| Cavity Volume | 0.8 |
| Effective Coating Area | Ф650*400 |
| Coating Deposition Temperature | ＜200 |
| Capacity (number of trees) | 10 |
| Max. Loading Weight (KG) | 500 |
| Shaft Diameter (mm) | Ф130 |
| Processing time (h) | 6~8 |
What coating technology is used in the DLC800PRO?
The DLC800PRO utilizes advanced magnetron sputtering combined with PECVD (Plasma Enhanced Chemical Vapor Deposition) technology to deliver high-quality coating finishes.
What is the deposition temperature for the DLC800PRO coatings?
The coating deposition temperature for the DLC800PRO is kept low at less than 200°C (＜200), ensuring the substrate material properties are maintained without thermal distortion.
What types of coatings can be applied using this machine?
The system is designed to apply Cr/WC/a-C:H coating types, offering excellent hardness, wear resistance, and low friction coefficients.
What is the maximum load capacity of the DLC800PRO?
The DLC800PRO supports a maximum loading weight of 500 KG and has a tree capacity of 10, making it highly efficient for industrial-scale batches.
How long does a typical processing cycle take?
The standard processing time for the DLC800PRO ranges between 6 to 8 hours depending on the precise coating specifications and thickness requirements.