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    DLC Coating Machine
    Dlc Coating Process

    China DLC Coating Machine - High-Performance Wear-Resistant Coating Suppliers from a Leading Factory

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    Wear-Resistant and Anti-Friction DLC Coating Deposition Machine

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    Introducing the DLC series vacuum coating equipment, a cutting-edge solution developed by Huasheng, a trusted China manufacturer and supplier. This advanced machine combines ion source technology, magnetron sputtering (MS), and PECVD processes to efficiently deposit diamond-like carbon (DLC) coatings. These coatings are renowned for their exceptional properties, including high hardness, outstanding wear resistance, low friction, anti-corrosion, and anti-sticking capabilities.

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    The system is designed with simplicity in mind, eliminating the need for an additional ionization source. Its innovative compound magnetic field design enhances ionization efficiency, resulting in a dense and uniform film structure. With a deposition speed exceeding 1μm/h, productivity is significantly increased, making it an ideal choice for various applications.

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    Operating at a low temperature (,

    Moreover, the integrated plasma cleaning function removes the necessity for external maintenance, making this system user-friendly and cost-effective. It guarantees a clean process environment and consistent coating performance, solidifying Huasheng's position as a leading factory for high-quality DLC coating solutions in China.

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      Product Advantage

      High deposition rate

      The current density of the arc spot is as high as 1012A/m2, and the energy density is as high as 1013W/m2. The high energy density directly leads to the transformation of the target material at the arc spot from solid phase to metal vapor plasma.

      High ionization rate

      Arc discharge is generated between the cathode evaporation source and the shell, and glow discharge is generated between the workpiece base and the shell, causing the cathode target to evaporate and ionize, generally up to 60-80%.

      efficient and convenient

      Fully automatic coating system, efficient and reliable, capable of batch production 4-5 times a day, equipped with historical records, storable process recipes, offline editing, abnormal alarm, and touch screen operation.

      High impact resistance

      The film has moderate hardness, film adhesion, high rigidity, and good impact resistance, suitable for rough machining.

      Product characteristics

      • Product characteristics
        Capability for fast delivery (Get the shortes production process)
      • Product characteristics
        Customized individually
      • Product characteristics
        High stability (More than 10 years ofproduction experience)
      MD Equipment-Arc PVD Coating

      Workpiece:

      42CrMo (38-42HRC)

      GB：42CrMo

      ASME：4140

      JIS：SCM440

      Cutting data：Blind Hole Drilling

      Cutting speed Vc = 70m/min

      Feeding Fn = 0.15mm/r

      Cooling：External cooling, Emulsion

      MD Equipment-Arc PVD Coating (3)

      Result：

      Huasheng's HPD130 coated tool can achieve a cutting life of 63 meters

      The coated tool from competitor BHE offers a cuttinglife of 49 meters。

      The cutting life has been improved by 28.6%

      MD Equipment-Arc PVD Coating (1)
      MD Equipment-Arc PVD Coating (10)

      Product Parameter

      Product Details

      Model DLC800PRO
      Coating Technology Magnetron sputtering + PECVD
      Coating Type Cr/WC/a-C:H
      Etching SET
      Cathodes (number) 4
      Equipment Size Length 4100 * Width 1200 * Height 2500
      Cavity Volume 0.8
      Effective Coating Area Ф650*400
      Coating Deposition Temperature ＜200
      Capacity (number of trees) 10
      Max. Loading Weight (KG) 500
      Shaft Diameter (mm) Ф130
      Processing time (h) 6~8
      DLC (2)
      Frequently Asked Questions
      What coating technology is used in the DLC800PRO?
      The DLC800PRO utilizes a combination of magnetron sputtering and PECVD (Plasma Enhanced Chemical Vapor Deposition) technologies.
      What is the maximum loading capacity of this equipment?
      The equipment can handle a maximum loading weight of 500 KG and has a capacity for 10 "trees" or fixtures.
      What are the typical coating types produced?
      The system is designed for Cr/WC/a-C:H coating types, suitable for high-performance industrial applications.
      How long does a typical processing cycle take?
      The standard processing time for the DLC800PRO ranges between 6 to 8 hours per cycle.
      What is the effective coating area?
      The effective coating area for this model is Ф650*400 mm, allowing for precise treatment of various components.
      Is the deposition process carried out at high temperatures?
      No, the coating deposition temperature is maintained at less than 200°C, which is ideal for heat-sensitive materials.

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