HD500
Features of Drilling:
1. Friction is severe and requires a large cutting force;
2. Drilling generates a lot of heat, which makes heat transfer and conduction difficult and the cutting temperature high;
3. The extrusion and friction during drilling easily cause cold work hardening of the hole wall, which causes difficulties in the next process;
4. The drill is thin and long, which easily causes vibration when drilling.
| Coating Performance | |||
| High Hardness | Low Friction Coefficient | Excellent High-temperature Performance | High Antioxidant Capacity |
Wearing of The Cutting Edge
Chipped Blade
Worn Horizontal Cutting Edge
Built-Up Edge (BUE)
Coating Solutions for Drills
Coating Grade: G4-D1
Application: drills of P and K materials
Coating characteristics: (1) smooth surface without liquid droplets; (2) low coating stress.
Arc Coating
G4-D1 Coating
Coating Principle:
Huasheng's latest coating equipment uses the latest technology, the G5-500 equipment, and super-HiPiMS technology to prepare a nano-multilayer composite coating. The coating produces a smooth surface with no liquid droplets and low friction, and has a dense microstructure and excellent mechanical properties.
Application Area:
Internal and external cooling drilling of carbon steel and alloy steel
| Coating Composition: | AlCrN-Based |
| Coating Color | Bronze Color |
| Coating Thickness（μm） | 4.5±1 |
| Coating Hardness HIT（GPa） | 38±3 |
| Residual Compressive Stress（GPa） | -4.0±1 |
| Coating Temperature（℃） | < 500 |
| Maximum Operating Temperature: （℃） | 1100 |
46.8m Wear pattern -D1
46.8m wear pattern - Competitor
Tool Specification:
● D5.1 * * D6 * 28 66
Processed material: 45# steel (150-180HB)
● National standard: 45# American standard: 1045 Japanese standard: S45C.
Test condition: Blind hole drills
The cutting speed Vc=80m/min
● The feed Fn per revolution is 0.16mm/r
The depth of cut Ap=18mm
● Cooling method: External cooling, emulsion
Test Result:
Huasheng D1 coated cutting tools can process 50 meters and above.
The service life of Competitor-coated cutting tools from competitors is 50 meters or more.
● The cutting life is close
Coating Principle:
The Huasheng classic arc machine MA800 uses arc ion plating technology to adjust the coating, achieving a multi-layer nano-composite structure. The resulting coating has a uniform and dense microstructure, offering excellent mechanical and tribological properties.
Application Areas:
Drilling of carbon steel and alloy steel with internal and external cooling.
| Coating Composition: | AlCrTiXN |
| Coating Color | Bronze Color |
| Coating Thickness（μm） | 3.2±0.2 |
| Coating Hardness HIT（GPa） | 32±2 |
| Residual Compressive stress（GPa） | -5.5±1 |
| Coating Temperature（℃） | < 500 |
| Maximum Operating Temperature: （℃） | 1100 |
Tool Specifications：
D5.1*28*D6*66
Workpiece Material: 42CrMo Steel（38-42HRC）
Chinese Standard: 42CrMo
American Standard: 4140
Japanese Standard: SCM440
Test Conditions: Blind Hole Drills
Cutting speed Vc = 70m/min
Feed per revolution Fn = 0.15mm/r
Cooling method: external cooling, emulsion
Test Result:
Huasen HPD130 coated cutting tools can be used for 63 m;
The life of the competitor BLM coated cutting tools is 49 m;
The cutting life is increased by 28.6%.
Data source: Huasheng Cutting Laboratory
45m wea diagram-HPD130
45m wear diagram-Competitor
35m wear diagram-BPT
